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| Transmission Type: | Flexible |
| Rhythm: | Flow Production Line |
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| NO | Machine | Description |
| 1 | DKHL-180 Weighing Mixer and chamber |
Machine structure: A variety of fibers are mixed evenly by multiple groups of mixing rollers, and then transported to the chamber blender through the fan, so as to reduce the labor cost and improve the efficiency. The mixing roller has undergone qualitative quenching and tempering treatment, which is firm and durable. The wall panel is cut by laser. The feed conveying curtain has an independent weighing function, which can realize the proportional control of different raw materials. Frame width: 1800mm Capacity=300-1000kg/h Power: 14.9kw |
| 2 | DKJK-130 Fine Opener |
Usage features: mix and loosen various raw materials and input them to the next process through the fan. Machine form: the opening form adopts comb nail plate opening The frame is welded by high-quality steel plate and completely eliminates stress after qualitative treatment. The fuselage wallboard is cut by laser, and the shape variable is small. A powerful magnet is installed at the discharge port of the opener fan to absorb metal impurities. The diameter of the feeding roller is 76mm, the upper and lower pairs are in the form of grooves, and the upper roller spring is pressurized. Operation mode: the fan and cylinder are normally open. The feeding motor is photoelectrically connected with the cotton feeding box, and the feeding is equipped with a forward and reverse switch. Main technical parameters Working width:1300mm Power 10.7kw |
| 3 | DKFM-235 Feeder |
Usage: feed cotton quantitatively and evenly, and then use photoelectric control to adjust the outlet cotton height of the cotton feeding box, so that the cotton feeder can supply cotton quantitatively and evenly to the carding machine. Wallboard laser cutting processing, good stability. The bottom contour is kept at the same level as the feeding of the carding machine. The roughing cylinder is balanced and runs stably. Main technical parameters: Working width: 2350mm Power: 3.7kw Capacity:150-800kg/h |
| 4 | DKSL-250 Double cylinder Carding |
The machine is suitable for carding chemical fibers such as low melting point fiber, polyester, polypropylene and polyester into a network. It has the advantages of strong carding ability and high output. All cylinders of the machine are processed by quenching, tempering and qualitative treatment, and then processed by precision. The wallboard is processed by cast iron, which is firm and durable. The needle cloth adopts domestic high-quality white sand needle cloth. Variable frequency speed regulation of feeding, cylinder, doffer and disordered motor. The metal needle brora stripping cotton adopts double clutter to effectively improve the vertical and horizontal tension of the fiber mesh. Cylinder dynamic balance runout < = 0.02mm. Multiple flower suction points are configured on both sides to collect and process flying flowers through fan pipes. Both sides of the carding machine are equipped with safety platforms for maintenance and observation. The fully enclosed transparent protective cover improves the safety of start-up and is convenient for observing the operation. Metal detection device shall be installed for feeding to prevent metal from entering. Main technical parameters: Frame width: 2500mm × 1230mm chest cylinder:850mm Cylinder diameter: 1230 mm Doffer diameter: 492mm messy diameter: 295mm Diameter of work roll: 165mm diameter of stripping roll: 98mm,Pricking roller diameter: 295mm,Power: 56kw |
| 5 | DKPW-490 Cross Lapper |
Usage: This machine is used to lay the combed cotton wadding into a certain thickness and width for the next process. Technical features: the main frame is a folded plate structure with sufficient strength and stability. The mesh laying is equipped with segmented independent frequency conversion control, and the speed can be adjusted and compensated between each mesh curtain, so that the cotton mesh can be evenly laid and stacked on the bottom curtain according to the required unit gram weight, so as to ensure that the fiber mesh quality is flat, The bottom curtain is raised and lowered by turbine, and the outlet is equipped with cotton pressing roller for the next process. The frame is driven by synchronous belt, with stable track and no noise. Main technical parameters: Input curtain width 2700mm Output curtain width 4900mm Power: variable frequency speed regulation of motor above11kw |
| 6 | DKYC-480 Pre-needle punching machine (middle speed) |
The spindle is made of high-quality 45# steel and processed after modulation. The main shaft adopts segmented structure for easy disassembly.Each single shaft eccentric is precision machined by grinder. The spindle bearing adopts American joint venture TWB bearing. The connecting rod is made of ball milled cast iron. The movable needle beam is aluminum alloy movable beam. The upper needle plate is made of PU coated needle plate, which is firm and durable. The needle plate is fixed by air bag clamping. The electrical control mode is that the equipment will not start when the air pressure does not reach the set value. Needle density: 4500 pieces/m x effective length 4800mm, The needle cloth form is disorderly and irregular (computer drilling). The needle hole diameter is 1.82mm.The support and stripping plate are made of manganese steel with a thickness of 12mm, and the surface is chrome plated and hardened. The height of the supporting and stripping net plate is adjusted by electric lifting, with a scale. Frequency: 0-650 times / min. Power: 27kw main motor, incoming and outgoing network frequency conversion speed regulation control |
| 7 | DKDC-480 Up-Stroke needle punching machine (high speed) |
The spindle is made of high-quality 45# steel and processed after modulation. The main shaft adopts segmented structure for easy disassembly. The spindle bearing adopts American joint venture TWB bearing. The connecting rod is made of ball milled cast iron. The movable needle beam is aluminum alloy movable beam.The upper needle plate is made of PU coated needle plate, which is firm and durable. The needle plate is fixed by air bag clamping. The electrical control mode is that the equipment will not start when the air pressure does not reach the set value. Needle density: 7500barbs / m x effective length 4800mm, The needle cloth form is disorderly and irregular (computer drilling). The needle hole diameter is 1.82mm.The support and stripping plate are made of manganese steel with a thickness of 12mm, and the surface is chrome plated and hardened. The height of the supporting and stripping net plate is adjusted by electric lifting, with a scale. Frequency: 0-1360times / min. Power 34.8KW main motor, variable frequency speed control of incoming and outgoing network. |
| 8 | DKZC-480 Down-Stroke needle punching machine |
The frame structure is made of high-quality carbon steel through qualitative treatment and precision machining. The spindle is made of high-quality 45# steel and processed after modulation. The main shaft adopts segmented structure for easy disassembly. Each single shaft eccentric is precision machined by grinder. The spindle bearing adopts American joint venture TWB bearing and Japan NSK. The connecting rod is made of ball milled cast iron. The movable needle beam is aluminum alloy movable beam. The upper needle plate is made of PU coated needle plate, which is firm and durable. The needle plate is fixed by air bag clamping. The electrical control mode is that the equipment will not start when the air pressure does not reach the set value. Needle density: 8500pieces / m x effective length 4800mm, The needle cloth form is disorderly and irregular (computer drilling). The needle hole diameter is 1.82mm. The support and stripping plate are made of manganese steel with a thickness of 12mm, and the surface is chrome plated and hardened. The height of the supporting and stripping net plate is adjusted by electric lifting, with a scale. Frequency: 1360 times / min. Power: 34kw main motor, variable frequency speed control of incoming and outgoing network. |
| 9 | DKFQ-480 Winder |
Longitudinal cutter: 4 mechanical hard cutters (selected according to user requirements) The cross cutting knife is cut by electric Throwing Knife. Working width:4800mm Power:2.2kw |
| 10 | DKKB-050 Waste opener |
Usage: it is used to beat the leftover materials of embryonic cloth into fibers, and then recycle them through the cotton suction fan. Structural form: the opening roller adopts needle cloth for opening, the dynamic balance of the opening roller is calibrated, and the feeding roller adopts movable cotton separator single roller for feeding. The frame is made of high-quality steel plate after qualitative treatment. Roller diameter: 300mm Supporting power: 9.2kw |
| 11 | control System | Including: PLC control, touch screen frequency converter integrated cabinet Electrical components are well-known brands at home and abroad. Control function: The mixer and chamber blender, opener adopt photoelectric joint control and frequency conversion speed regulation control. (customers can also choose to upgrade PLC touch screen control) The carding machine, cross lapper machine, needle punching ,Oven are controlled by PLC and operated by PLC human-computer interface, and have the functions of process parameter display, adjustment and memory. One key start stop, linkage speed regulation, easy to understand operation. The operating sDKtem is man-machine integrated, and all operating parameters can be changed through online real-time monitoring. |
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