Rock Wool Production Line, Rockwool Equipment Customized

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: MK-PG2348
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Certification: ISO, CE, CE, ISO
• Condition: New
• Automation: Automation
• After-sales Service: 1 Year
• Warranty: 1 Year
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: Markevina or OEM
• Origin: China
• Production Capacity: 1000000/Year
• Package Size: 200.00cm * 300.00cm * 200.00cm
• Package Gross Weight: 200000.000kg

Product Description

Rock wool production line- 40,000TPY
Technical Solutions
    
 

1. Project General Information                                                                                                                               
   1. Scope of work

1. General scope

This technical solution includes a rock wool production line with an annual output of 40,000 tons, (according to 300 working days), the hourly output of a single line is 5.5 tons, and the daily output of a single line is 132 tons,
The scope of the project includes architectural design, workshop drawings issued by the supplier, design and installation of mineral wool board lines , commissioning and trial production, personnel training, etc.

b. Buyer's requirement on the project:
Full line of equipment to produce 500 000 cubic meters of rock wool plates per annum, three types of density:
- 125 kg per cubic meter
- 150-175 kg per cubic meter
- 200 kg per cubic meter
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According to the quantity of 500,000 m3, one production annual quantity of 40,000 Tons is about 260,000 m3, it needs 2 set of production lines for the target annual quantity.

1.2 Product main parameters
a. KT value: 2000-20000 (thickness X density).
b. Board width: 1200mm
c. Plate length: 1000mm or 1200m (can be adjusted according to user requirements)
d. Board thickness: 30-200mm
e. Production line speed: 1.8-18 m/min
f. Density: 200-40kg/m
g. Fiber diameter: ≤7um
h. Slag ball content: ≤5%
1.3 Water supply and drainage engineering ( one production line)
Daily water consumption 80m3/day annual water consumption 24000*m3/year (mainly cooling water evaporation)
The displacement of this project is 1m3/day
Basically, no waste water will be produced in this project. Mainly the discharge of domestic wastewater.
1.4 Power supply engineering ( one production line)
   The total equipment installed capacity of this project : 2200KW. Since the main line has multiple equipment and frequency converters, the actual power of the main line is about 1500KW. It is recommended to build a transformer in the field to supply radial power to the workshop.
Power supply voltage: 380V/220VAC 50HZ
Ambient temperature: 5-45 degrees
Power factor: ≥0.9 (if it is lower than this number, an electrostatic capacitor needs to be added to compensate)
1.5 Thermal Engineering ( one production line)
  Natural gas is mainly used for production and drying. Due to the large amount of heat generated by the secondary incineration, piece 300~400m3 of natural gas is needed per day for replenishment.
1.6 Production Process
The technology of this project comes from the introduction of foreign advanced technology. The basalt raw material and coke are melted in proportion, and then the solution is made into rock wool fiber through a centrifuge, and then the raw fiber is physically deep-processed and chemically modified by using appropriate technology and equipment. After treatment, finished basalt fiber profiles are prepared.
1.7 Process flow chart :
 

Raw materials: basalt, dolomite, slag, coke

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weighing

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Hoist

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oxygen

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melting furnace

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Secondary incineration heat exchange

è	Desulfurization emissions

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Melt launder

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grease

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Four Roller Centrifuge

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high pressure wind

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fiber formation chamber

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nozzle

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flow meter

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resin supply

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Settling chamber

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exhaust fan

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pressure roller

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Dust removal and desulfurization

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curing oven

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hot air circulation

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Hot stove

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è	Packaging and storage

Slitting and trimming

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crosscut

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cool down

 

1. Production line technical parameters
   1. Feeding system: The feeding system is to mix raw materials and coke according to a certain ratio and send them into the melting furnace.

1.Silo LD-10,   Quantity : 1 set
No	configuration	Technical Parameters	Supporting manufacturers
1	use	raw material storage
2	volume	10m³ 3100×3100×4530
3	6 sets of bins	Main material: δ10, material: 16Mn	Baosteel Guoyou
4	Warehouse Vibrator	YZS-9-FN=0.37kw, (1 set/set)	Jiangsu Hai'an
5	Electric vibrating feeder	0.55kw, ( 2 sets/set) 6 sets in total	Jiangsu Hai'an
6	weighing belt	6 sets, each set contains 4 load cells

2. Receiving belt conveyor FTD75 B800×18m  one set
No	configuration	Technical Parameters	Supporting manufacturers
1	use	The raw material is conveyed to the corridor belt after being weighed
2	bandwidth	B800
3	Conveying distance	18m
4	belt speed	1.25m/s
5	delivery volume	150t/h
6	power	11kw
7	Drive roller	Drum YD-11-1.25-800-500	Reducer Changzhou brand
8	Reversing roller	Main material: steel pipe Φ400×δ9, material: Q235
9	Normal temperature tape	B800×12 (9.5+2.5)	Hebei Huaxing
10	frame	Main material: channel steel 160×48×5.3, material: Q235	Magang Buyou
11	Shaft	Main material: round steel, material: 40Cr quenched and tempered
12	Roller	Main material: steel pipe ¢89×δ4.5, material: Q235
13	Roller bearing	204	Harbin

3 , floor transfer belt conveyor FTD75 B800×10m     Quantity: one set
No	configuration	Technical Parameters	Supporting manufacturers
1	use	Raw material transfer and delivery
2	bandwidth	B800
3	Conveying distance	10m
4	belt speed	1.0m/s
5	delivery volume	150t/h
6	power	5.5kw
7	Drive roller	Drum YD-5.5-1.0-800-500	Reducer motor 5.5KW
8	Reversing roller	Φ main material: steel pipe Φ320×δ9, material: Q235
9	adhesive tape	B800×5 (4.5+1.5) L= 47m	Hebei Huaxing
10	frame	Main material: channel steel 160×60×δ9, material: Q235	Ma Steel
11	Shaft	Main material: steel pipe ¢89×δ4.5, material: Q235
12	Roller	Main material: steel pipe ¢89×δ4.5, material: Q235
13	Roller bearing	204	Harbin

5. Weighing belt conveyor     one set
No	configuration	Technical Parameters	Supporting manufacturers
1	use	raw material weighing
2	capacity	600 kg
3	load cell	0.5T