Soap Production Line,
Vacuum Soap Production Equipment ,
Soap Manufacturing Machine
Soap Production Line Introduction
Definition of Soap: high-grade fatty acid salt.
Standard of Products: quoting and executing the standard of GB/T3756-2009(laundry soap).
Production: 4000 kg/h laundry soap is designed.
Process Program
This plan adopts the technology of oil and fat water-washing means to treat oil and fat in order to achieve clean and pure materials. Large pot boiling saponification process is adopted to obtain soap base, so it is easy to operate, with low investment. Advanced vacuum cooling drying process is obtained, so it can work continuously.
CH2OOCR CH2OH
∣ ∣
CHOOCR + 3NaOH === CHOH + 3RCOONa
∣ ∣
CH2OOCR CH2OH
(oil and fat)(NaOH) (glycerin) (soap)
Specification of Vacuum Soap Producing System
1. This system can continuously produce laundry soap, compound soap, industrial soap and others;
2. The production line is mainly consisting of oil refining, saponification, vacuum drying and extrusion;
3. Only when the crystal form of soap is tiny, the soap become fine and smooth. The vacuum drying system can make the soap to form tiny and compact crystal texture which is mainly in the shape of β base;
4. When you produce fatty acid products( laundry soap, compound soap and industrial soap), the fatty acid content is usually 49%, the vacuum degree of the system is about of 740 mmHg, the temperature of soap base is 85 0C, vacuum dewatering is about 4%, you can take 53% fatty acid.
5. Raw material (in the vacuum state, the productivity is 3000 Kg/h):
(1) Neat soap( fatty acid is 49% at 85 0C);
(2) Antioxidant, additives.
6. Energy consumption
(1) cooling water: ≤23 0C, 70 m3/h, recycled;
(2) Water for production: 2100 Kg/T(soap);
(3) Vapor: 1Mpa, 2200 Kg/h;
(4) Hot water: 0.3Mpa, 1000 Kg/h;
(5) Electricity: AC 380V/50Hz, 190 KVA.
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