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| Transmission Type: | Flexible |
| Rhythm: | Flow Production Line |
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| No | name | Technical Description |
| 1 | Metal chain plate conveyor | Purpose: transporting large pieces of fishing nets to the shredder Or the whole piece of compressed fishing net can be directly put into the shredder without manual unpacking. Effective length of chain plate: 6 meters Effective width of chain plate: 1200mm Motor power: 7.5KW Chain plate material: Q235 Bracket material: 16# channel steel Drum diameter: 320mm Belt linear speed: 20m/min The feeding section is lengthened to facilitate stacking of materials. |
| 2 | YPS1500 Swing arm single shaft shredder |
The material is shredded into irregular objects through shearing with a moving knife. This series of single-shaft shredders have the characteristics of low speed, large torque, and low noise. They are automatically controlled by Siemens microcomputer PLC and are equipped with start, stop, and reverse rotation. And overload automatic reversal control function. It adopts domestic famous brand bearings, and the bearing seat adopts a split form, which is easy to disassemble and replace tools. Shredding chamber size: 1500x1450 (mm) Spindle speed:74rpm Spindle rotation diameter: Φ460 (mm) Spindle length: 1400mm The spindle is integrally CNC machined and formed, and the accuracy requirement is within 0.01mm; Spindle material: 45# steel forged parts, heat treated and tempered, processed by 4-axis machining center Box material: 16Mn plate welding Cabinet thickness: 35mm Number of knives: 120 Number of fixed knives : 6 Blade material: H13, hardness: HRC58-60 Main motor: 110KW The reducer adopts Changzhou Guomao ZQ hard tooth surface A hydraulic pressing device (7.5KW) is installed to force the waste silk material to the moving knife more quickly through the hydraulic plate, greatly increasing the shredding output. Output:2500-3000kg/h Total equipment weight: 15000kg Size:3600x3300x4000(mm) |
| 3 | Belt conveyors | Purpose: transport materials to sediment separator With belt tensioner Height adjustable Effective length of belt: 5 meters Belt effective width: 1000mm Motor power: 3KW Belt thickness: rubber 10mm thick Bracket material: 16# channel steel Drum diameter: 159mm Belt linear speed: 40m/min |
| 4 | Clay sculpture separator | The crushed materials are fully stirred in the friction cleaning machine to separate most of the sediment and dust. As the sewage is discharged into the circulating pool through the sewage hole below, the materials enter the rinsing tank for further flushing. 1. Motor power: 30KW 2.Rotor diameter: 600mm 3. Rotor speed: 720rpm 4. Effective length: 4000mm 5. Blade thickness: 8mm carbon steel 6. Screen thickness: 3mm carbon steel Parts in contact with materials are made of carbon steel With sprinkler system The main shaft is all made of carbon steel and is dynamically balanced to ensure sufficient strength. The machine continuously discharges materials and discharges them from the bottom of the machine. The top of each blade is equipped with a wear block. |
| 5 | Heavy-duty high-level powder washing machine | Function: heavy-duty structure, high-speed crushing with water to achieve the best cleaning effect Model: 1200-75KW high-efficiency double V combination flat knife , rotation diameter: 500mm
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| 6 | Friction cleaning machine | Function: synchronous cleaning output, synchronous decontamination 1. Motor power: 22KW 2.Rotor diameter: 500mm 3. Rotor speed: 720rpm 4. Effective length: 4000mm 5. Blade thickness: 8mm stainless steel 6. Screen thickness: 3mm stainless steel The parts in contact with the material are made of stainless steel Structural principle: working with water It has a closed double-layer structure and the cleaning blades are made of wear-resistant stainless steel plates . Advantages: The crushed materials are fully stirred in the friction cleaning machine to separate most of the sediment and dust. As the sewage is discharged into the circulating pool through the sewage hole below, the materials enter the rinsing tank for further flushing. |
| 7 | Rinse tank With platform and stairs |
Purpose: remove sediment and metal 1. Effective length: 8000mm, 2. Width: 1500mm 3. Cleaning roller motor: 3X2.2KW 4. Number of rollers : 6 sets The last motor uses variable frequency speed regulation Material contact parts are made of stainless steel. Therefore, the bottom material is discharged by screw conveyor: 3kw; side discharge screw conveyor: 3kw Advantages: All chain machine motor belts are equipped with protective covers and complete safety measures. The surrounding areas of the cleaning pool are raised to prevent water from splashing out. The material is fully stirred in the flushing tank, and the sediment is pushed to the rear end of the flushing tank through the screw at the bottom, and is discharged through the lifting screw. This will not cause a large amount of circulating water to be lost, and there is no need to stop production to discharge waste and affect production, especially for very special equipment . dirty materials, greatly improving production efficiency |
| 8 | Vertical friction cleaning machine |
It not only transports materials, but also removes stickers and paper labels by friction. 1. Spindle rotation diameter: φ830mm 2. Effective length: 2300mm 3. Motor power: 15Kw 4. Blade thickness: 6mm 5. Rotor speed: 720rpm 6. Screen thickness: 2mm stainless steel Advantages: The crushed materials are fully stirred in the friction cleaning machine to separate most of the sediments and dust, stickers and paper pulp. As the sewage is discharged into the circulating pool through the sewage hole below, the materials enter the rinsing tank for further flushing. |
| 9 | Horizontal dehydrator | Purpose: Dehydrate more than 85% 1. Motor power: 90KW 2.Rotor diameter: 850mm 3. Blade thickness: 8mm stainless steel 4. Motor speed: 1500rpm 5. Sieve hole diameter: 3mm stainless steel 6. Screen thickness: 2mm 7. Outer panel thickness: 16mm The parts in contact with the material are made of stainless steel The main shaft is all made of carbon steel and is dynamically balanced to ensure sufficient strength. The machine continuously discharges materials and discharges them from the bottom of the machine. The top of each blade is equipped with a wear block. |
| 10 | Electric control box | For controlling the entire cleaning line Main motor used: China Huaxin Motor
6. All motor brands: Jiangsu Huaxin Motor Users must prepare their own electrical cabinets and equipment, as well as all cables for electrical cabinets and power supplies. The electrical equipment is designed in accordance with the "Low Voltage Distribution Design Code" GB50054-2011. The components in the cabinet are designed according to the actual power of the equipment. Protection functions: short circuit protection, overcurrent protection, zero position protection, phase failure protection, grounding protection, limit and stroke For functions such as protection and lightning protection, a 30% margin is left while meeting the design requirements of the unit power supply system; |
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