Layer Cake Production Line, Swiss Roll Production Equipment Customized

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: MK-PG2368
• Certification: CE, ISO9001
• Power Source: Gas and Electric
• Process: Thermal Processing
• Automatic Grade: Automatic
• Application: Ice Cream, Candy, Chocolate, Popcorn, Chips, Biscuit, Donut
• Customized: Customized
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: Markevina or OEM
• Origin: China
• Production Capacity: 100, 000, 000/Year
• Package Size: 200.00cm * 300.00cm * 200.00cm
• Package Gross Weight: 2000.000kg

Product Description

Layer Cake and Swiss Roll Production Line
 
1. Overview
The Layer cake and Swiss roll production line is with fully automatic control, compact and reasonable structure, easy operation, it can produce the following products:
 

product	List	Yield	Baking time	size
Swiss roll cake layer cake Triangular layer cake	8 columns	400~500KG/Hr	10~15 minutes related to formula	Adjustable The specific number of columns is based on customer product size.

2. Main components
(1), HSJ- 100 0 type continuous inflatable mixing system and leather making system
(2) Fully automatic tunnel type silicon controlled electric oven
(3) Cake cooling and processing station system
(4) Cooling and sterilization system/coating cooling and transportation

3. Single machine list of sandwich and Swiss roll cake lines

No	name	Qty	Unit	Description _
Batter aeration mixing system 1-4
1	Beater, gear pump	1	set	Beater and automatic feeding pump : 1. Capacity: 200 liters/pot 2. The dough closing speed is 3~5 minutes/time, the mixing speed is 150~300 rpm, and it is controlled by variable frequency. 3. The prepared slurry is automatically sent to the storage barrel through a pump. 3.2.5mm made of 304 stainless steel, polished and finished 4. Electricity: 380V, 50HZ. 5. Power: 7.5+1.5=9KW 6. Dimensions Barrel: Φ800X height 800 mm Whole machine: 1500X1500X1300 mm
2	Storage barrel	1	set	1. Capacity: 200L 2. The stirring speed is 20~30 rpm. 3. Jacket insulation, constant temperature, cold circulating water inside 4. Made of stainless steel, polished and finished 5. Electricity: 380V, 50HZ. 6. Power: 0.75kw 7. Circulating water jacketed hose connection 8. Blender: Built-in 9. Dimensions Barrel: Φ800X height 800 mm Whole machine: Φ800X1750 mm Rotor pump: 1. Lift: 2~5 meters 2. Power: 1.5kw 3. Flow rate: 0~20L/Min, 500kg/Hr
3	Inflatable mixing host:	1	set	Made of stainless steel, sloped operation panel, The high-speed rotating mace rotor and stator are precisely interlaced, and the nitrogen and cake slurry are fully integrated in the high-pressure environment. The inflation head adopts a jacket design to take away the heat generated during the inflation and mixing process through cold water circulation. Ultra-high pressure jacketed stainless steel stator, 0~3 standard atmosphere. High pressure valve, high pressure pump, pressure reducing valve and pressure digital display control system. Inflation: N 2 Inflation volume: 30%~50% Host power: 4kw Overall dimensions: 2000X650X1500 mm
4	Chiller and pipe connections	1	set	1. Refrigeration capacity: 51000KCAL/H 2. Chiller power: ~2kw 3. Circulating water jacketed hard pipes are used to connect each equipment.
5	Steel belt oiler	1	set	Includes: 1 oil dripping machine and 2 oil wiping machines. 1. It can evenly apply a layer of oil on the surface of the steel strip, the oil is evenly applied, and the amount of oil is adjustable. 2. Power: Electric hybrid 3. Nozzle: adjustable height 4. Oiling method: spray + smear 5. Comes with oil storage box Fuel tank: 304 stainless steel, thickness 1.5mm Bracket: stainless steel square tube 50*50*1.5mm
6	Pulp cloth machine	1	set	1. Adjustable thickness and width, good sealing, adjustable shelf height, all made of stainless steel. 2. Working width: ~920mm 3.Cake crust thickness: 3~8mm 4.Flow rate: 10~20L/Min 5.Work: Continuous 6. Power: 0.55kw
7	Fully automatic tunnel type silicon controlled electric oven	1	set	The furnace body is 25 meters long, and the total length including the entrance and exit of the furnace is about 31 meters. Steel width: 1000mm. It is divided into three temperature zones, and each temperature zone is equipped with an observation window. Heat source: far infrared electric heating Far infrared electric heating tube 4 SCR control part Oven body: 2.5~3mm thickness furnace steel plate 250mm thick aluminum silicate high thermal insulation cotton Cover plate: 201 stainless steel, thickness 1.5mm Steel belt: Steel belt for baking imported from Japan, thickness 1.2mm Control cabinet, 5 temperature zone control
8	In and out of the oven rack	1	set	1. Fully automatic release, smooth transition 2. High-strength square tube frame. 3. Stainless steel protective cover 4. High-strength rollers, high-quality double-ear bearing seat fixation, oven driving part 5. Extra large roller with steel blade 6. Power: 3.5kw Rack: square tube 80*80 Protective cover: 201 stainless steel 1.5mm
8	Baking machine	1	set	1. Specifications: 2.5 meters*1000mm 2.304 stainless steel mesh belt, stainless steel frame 3. Stainless steel protective cover 4. There is a cake crumb cleaning device in the middle of the oven, and a hopper underneath for easy cleaning. 5. Hard gear reduction motor, variable frequency speed regulation 6. Power: 1.1kw
10	Cake cooling conveyor line	1	set	1. Specification: 20 meters*1000mm 2. Chain drive, stainless steel mesh belt conveying. 3. Slope conveying, inclination angle, less than 15° 4. Delta frequency conversion, the speed can be adjusted at will. 5 Power: ~1KW
11	Cake forming processing station	1	set	include:0 1. Large roller for cake crust turning 2. Preservative liquid spray device 3. Longitudinal cutter (with transmission and protective device) 4. Smoothing roller after cutting knife 5. Cream coating 6. The first rolling The first shaping roller (Processed from silicone rubber, flexible) 7. The second rolling and shaping roller 8. The transverse cutter is replaced by an ultrasonic cutter, which is configured and installed by us. 9. Workstation electrical control system Remark: Can be used to make layer cakes, Swiss roll cakes, and triangular layer cakes. Power: about 4.5KW Material: 304 stainless steel, food grade PU plastic belt
12	Ultrasonic cutter	1	set	Matching cross cutter
13	Cream feeding system	1	set	The cream feeding system includes: a cream unloading machine A cream whipping machine One cream storage barrel Cream delivery pump, stainless steel delivery pipe, etc. 1. Sandwich output 100~220kg/hr 2. Apply the sandwich material evenly and use a duckbill-type extrusion nozzle. 3. Power: screw extrusion 4.Material: 304 stainless steel
14	UV disinfection channel	1	set	1.Model: HSJ-1000 2. Sterilization: UV irradiation 3. Power: 2.5KW 4. Size: 5 meters*1000*1150 5. Frequency Rack: 201 stainless steel 2mm Cover: 304 stainless steel 1.2m
15	Turning machine	1	set	1. Two 90° turning machines and intermediate conveyor 2. Conveying: Side-mounted independent motor 3. Frequency conversion control 4. Food grade antibacterial PU plastic tape 5.Power: 3kw 6. Working width: 1000mm
16	Chocolate storage bucket	1	set	Insulation barrel capacity: 150L All made of stainless steel, jacketed design, hot water circulation outside the chocolate liquid. The temperature inside the barrel is adjustable from normal temperature to 60 degrees The stainless steel pipes are all jacketed, with hot water circulating inside. 1 mixing motor, 1 chocolate feeding pump, 1 jacketed water circulation pump and an electric heating system.
	Chocolate coating machine	1	set	Effective working width: 1000mm. The whole machine is made of stainless steel. The coating hopper and all the chocolate pipes are all jacketed. The hot water is circulated outside. There is a filter device in the coating hopper. The coating hopper and the air knife can be adjusted up and down. Delta frequency conversion, touch screen human-machine interface operation, or mechanical control operation interface. Stainless steel B-type mesh belt, equipped with hot air treatment, is more conducive to slurry recovery. The bottom chocolate receiving tank can be removed for easy cleaning. coated chocolate liquid is sprayed on the products passing below like a waterfall. After the coating, there is an air knife to shape it and blow away the excess liquid. There is a heating device in the coating room to keep the temperature at 25~35 degrees Celsius to ensure that the mesh belt does not stick to chocolate. It is equipped with a mechanical chocolate return system to prevent the fallen chocolate from accumulating and automatically flow back to the receiving tank. Ensure chocolate recycling Set up a tail remover.
17	Chocolate brushing machine	1	set	Can brush straight lines or curved lines, etc. Motors are independently controlled. Frame: 201 stainless steel 2.0mm Conveyor belt: imported PU plastic belt
18	Cooling and conveying	1	set	The working width of the conveyor belt is 1000mm, and the cooling tunnel is 15 meters long and divided into two sections, 5 meters and 10 meters respectively. Stainless steel processing cover and bracket. Food grade PU plastic belt, plastic belt pallet processed from stainless steel. The inner layer of the air duct is pasted with 50mm high-density insulation board, and the outer layer is covered with stainless steel. Refrigeration form: air-cooled. Refrigeration system: Two sets of refrigeration units with a total of 10 HP, American Byron brand. The fans of the refrigeration units are exclusively supplied by the processing factory. The temperature in the cooling tunnel is adjustable from 3 to 15 degrees. Hard gear transmission motor, variable frequency speed regulation, The tunnel cover tilts open for easy cleaning. The conveyor belt is controlled by frequency conversion, and the belt is equipped with a tensioning device.
19	Packaging conveyor table	1	set	1. Length: ~5 meters 2. Working width: 1000mm 3. Stainless steel bracket side plate, PU plastic belt 4. The end can be directly connected to the packaging machine 5. Power: 0.75kw 6. Frequency conversion control, adjustable speed. 7. Can be designed according to customer site conditions and product requirements.
20	Nitrogen production system	1	set	Determine based on actual customer usage. It is used for inflating and beating the batter and filling the packaging machine with nitrogen to keep it fresh.